Aerospace & defense suppliers
Sheet 06 · Rev A
Prediction for AS9100 and Nadcap shops. Nothing leaves the building.
Twenty years of travelers, CMM exports, furnace charts and machine logs, joined into one keyed model and run on a machine inside your building. Your quality engineer runs it.
Worked example · Heat treat
Which loads will miss hardness, before they go in the furnace?
- 01
Export. Load sheets and hardness results, as they come out of your systems. CSV, Excel or Parquet.
- 02
Join. Keyed on the load number. Every column checked, every fix logged and versioned.
- 03
Train. A model learns which loads missed hardness, then is scored on loads it never saw.
- 04
Rank. Next week's loads come back with a probability of missing. Your metallurgist decides.
Loads likely to miss hardness · next week
Example data · no customer's records
| Load | Furnace | Part | Top driver | P(miss) |
|---|---|---|---|---|
| HT-0418 | VF-2 | Fitting | Days since TUS | 0.91 |
| HT-0422 | VF-2 | Bracket | Soak time | 0.84 |
| HT-0409 | VF-1 | Housing | Rack position | 0.62 |
| HT-0431 | VF-3 | Ring | Setpoint | 0.41 |
Special processes · The records they leave
Your audits already made you write it down.
Every special process leaves records an auditor can ask for. They sit in the ERP, the CMM software, the lab binder and the furnace recorder, keyed four different ways. Joined on lot, heat and load numbers, each one answers a question.
- Heat treating
- Load sheets, furnace charts, TUS and SAT reports, hardness results
- Which loads are likely to miss hardness, before they go in the furnace?
- AC7102 · pyrometry /8 · AMS2750H
- Shot peening
- Almen strip readings, saturation curves, media checks, machine settings
- Which jobs are likely to fail intensity verification, given media and nozzle history?
- AC7117 · AMS2430 · AMS2432 · SAE J443
- Chemical processing and plating
- Bath analyses and titrations, run logs, thickness and adhesion results, bake records
- Which plating runs are likely to miss thickness or adhesion, given the bath on the day?
- AC7108 · /4 · /9 · /10 · AMS2759/9
- Coatings and thermal spray
- Powder lots, gun hours, spray parameters, coupon results
- Which coating runs are likely to fail coupon evaluation?
- AC7109/1 · AC7109/5
- EDM
- Machine settings, electrode and wire lots, dielectric logs, recast-layer measurements
- Which jobs are likely to exceed the recast-layer limit?
- AC7116/3
- CNC machining and CMM
- Travelers, tool and offset logs, CMM reports, FAI packages, calibration records
- Which features are most likely to measure out of tolerance, and by how much?
- AS9100 · AS9102C · AC7130/1 where it applies
- Nondestructive testing
- Technique sheets, process-control checks, accept and reject results by lot
- Which lots are likely to show rejectable indications, given everything upstream?
- AC7114 · /1 · /2 · NAS410
Scope · Read this before the demo
It tells you where to look first.
Acceptance stays with your inspectors and your MRB. A prediction is decision support, not a release tool.
- Predicts one outcome per job, lot or load from records you already keep
- Ranks risk before the work, or before the inspection
- Reads exports: CSV, Excel, Parquet, files of several gigabytes
- Runs offline on one machine inside your building
- Read images: micrographs, radiographs, penetrant indications, scanned charts
- Connect to furnace, peening or machine controllers
- Forecast the date a furnace or machine will drift
- Replace a required inspection, or decide acceptance
In production at a Fortune 100 aerospace & defense manufacturer, fully air-gapped.
- First spreadsheet to validated model
- 3 weeks
- Re-run
- Weekly, by their engineer, without us
- Where it runs
- One machine inside their building
Air-gap capable. No cloud account, no telemetry, no remote access. Deployment and data-handling statement
For your IT and CMMC lead
No new data flow to assess.
The model comes to the data. Read the deployment and data-handling statement →
- Where it runs
- On a machine inside your building. Offline. Air-gap capable.
- Network
- Runs offline. No cloud account, no telemetry, no remote access.
- Who touches your data
- Your people, and our engineers on your premises during the engagement, on your machine.
- Your controls
- Runs inside the boundary you already keep for ITAR and DFARS 252.204-7012. It adds no new place for the data to go; it does not make you compliant.
- Who is on site
- US-person engineers. No customer technical data is handled by a non-US person.
Inside the walls: ERP exports, machine logs, paper, the floor, and one Cogentic machine.
Next
Write down the question you'd want answered on a Monday morning.
Six questions, the result on screen, a written verdict within two business days. Then a fixed-price exploratory phase on one dataset, credited in full.