See what scrap and downtime are costing you every year.
This calculator estimates what earlier defect detection is worth: your annual scrap cost plus unplanned downtime cost, multiplied by a modest capture rate you control. Three steps, about a minute. Every assumption is visible and editable, and the result is never gated behind an email.
This sets editable defaults for the next step. Nothing is locked in.
Industry
Production lines in scope
All figures are illustrative estimates, not a guarantee of results. The model is linear: scrap cost (units × cost per unit × scrap rate) plus downtime cost (hours × cost per hour), multiplied by a capture-rate assumption you control. Industry defaults only prefill the fields, set deliberately below published plant-wide benchmarks (Siemens TCOD 2024, ABB 2023, Deloitte). Every number is yours to edit, and the result is never gated behind an email. Actual results depend on your data, processes, and how early defects are caught.